15CrMoG钢棒材表面缺陷机理分析和工艺改进

分析得出,棒材表面细小纵裂纹和表面裂口缺陷产生于铸坯加热之前,且与结晶器弯月面保护渣有关。利用Thermo-Calc热力学软件计算15CrMoG钢凝固相变过程,结合亚包晶钢连铸凝固特点综合分析15CrMoG钢棒材表面缺陷的产生原因和产生机理。结果表明:15CrMoG钢在固相线温度附近发生包晶反应L+δ→γ和包晶转变δ→γ,不仅导致初生坯壳生长不均匀,而且加剧P、S元素在凝固前沿的偏析。而初生坯壳不均匀是导致棒材表面缺陷根本原因。棒材表面细小纵裂纹产生于结晶器内坯壳薄弱处,经过二冷和轧制工序在夹杂物和硫偏聚处扩展长大。棒材表面裂口缺陷是初生坯壳不均匀导致结晶器内液面波动大,造成铸坯夹渣所致。通过控制[C]0.16%～0.17%、[S]≤0.005%、保护渣碱度1.2、熔点≥1200℃、粘度≥1.0Pa·s,260 mm×30mm铸坯水量150 m³/h,拉速0.5 m/min等措施,裂纹合格探伤合格率由原45%提高至98%。     

矿用钻孔深度测量仪的设计

设计了一种以STM32F103微控制器为控制核心,基于24位高精度模数转换器的钻孔深度测量仪器。利用弹性波回波测距原理,通过测量出钻孔中钻杆的长度,实现钻孔深度的快速、无损、准确的测量,主要用于井下瓦斯抽放钻孔、探放水钻孔等煤矿通防工作的施工验收。仪器小巧轻便,操作简单,单人即可完成测量工作,节约下井的人力物力,提高生产效率,最长测量长度可达250米,误差不超过1米。     

Recent progress of green sorbents-based technologies for low concentration CO2 capture

The increased concentration of CO₂ due to continuous breathing and no discharge of human beings in the manned closed space, like spacecraft and submarines, can be a threat to health and safety. Effective removal of low concentration CO₂ from the manned closed space is essential to meet the requirements of long-term space or deep-sea exploration, which is an international frontier and trend. Ionic liquids (ILs), as a widespread and green solvent, already showed its excellent performance on CO₂ capture and absorption, indicating its potential application in low concentration CO₂ capture. In this review, we first summarized the current methods and strategies for direct capture from low concentration CO₂ in both the atmosphere and manned closed spaces. Then, the multi-scale simulation methods of CO₂ capture by ionic liquids are described in detail, including screening ionic liquids by COSMO-RS methods, capture mechanism by density functional theory and molecular dynamics simulation, and absorption process by computational fluid dynamics simulation. Lastly, some typical IL-based green technologies for low concentration CO₂ capture, such as functionalized ILs, co-solvent systems with ILs, and supported materials based on ILs, are introduced, and analyzed the subtle possibility in manned closed spaces. Finally, we look forward to the technology and development of low concentration CO₂ capture, which can meet the needs of human survival in closed space and proposed that supported materials with ionic liquids have great advantages and infinite possibilities in the vital area.     

Effect of CuSO4 on the Hydromechanical Behavior of Compacted Tailings

Laboratory tests, including compressibility, permeability, and microstructure tests, were conducted on tailings samples using custom-designed test apparatus to investigate the effect of metal contamination (Cu²⁺) on the hydromechanical behavior of compacted tailings. Infiltrating samples with various dry densities with distilled water or CuSO₄ solution at various concentrations showed that the void ratio of compacted tailings decreased with increased dry density. An increase in the metal contaminant concentrations from 0 to 0.1 mol/L increased the compression coefficient of the tailings from 0.14 to 0.84 MPa^?1 under a vertical load of 0.01 to 2.0 MPa, while the yield stress of the tailings decreased from 204.3 to 98.7 kPa, respectively. The linear relationship between permeability coefficient (k) and void ratio (e) is described by k?=???6.48?+?17.17e. Microstructure test results showed that the diffusion double layer thinned, and the surface potential decreased, indicating that the contaminant of Cu²⁺ enhanced the compressibility and permeability of the tailings. The microstructure test results also showed that the amount of fine-grained soil in the copper tailings was significantly less after the hydromechanical test. Therefore, the permeability and compressibility of copper tailings increased. The experimental results are in good agreement with the estimated results.

     

自制简易注浆器在境外隧洞工程施工中的应用

在乌干达卡鲁玛尾水隧洞工程前期施工中,由于国内注浆设备尚未到达,乌干达及周边国家难于买到,为了解决前期锚杆、小导管注浆等问题,项目部利用已进场的管材及乌干达能买到的材料、物资,成功地自行研制了简易锚杆、小导管注浆器,并得到了实际应用,从而保证了工程顺利开工,并取得了较好的经济效益。实际应用表明:该设备具有制作简单、操作方便、经济实用的特点。     

基于强度场的八球万向节内套结构与静强度设计匹配研究

为了对八沟道等速万向节内套进行结构和静强度设计,从钢球选型出发,对八沟道等速万向节内套进行了结构参数正向设计.对内套危险截面进行了全场静强度设计,以理想静强度场为目标,定量匹配了危险截面静强度的材料、热处理,并对全场静强度设计进行了定量评价.使用MTS静扭转试验机对等速万向节总成进行了静强度扭转试验,并用显微硬度计对内套进行了显微硬度试验以验证理论,结果表明按照基于强度场的机械结构和零部件的静强度设计与匹配方法设计的八沟道等速万向节星形套能够满足强度和功能需求.     

一种汽车顶盖抗雪压动态仿真分析方法

目前顶盖雪压静态仿真分析方法的雪压计算值与测试值存在偏差,并且不能反映顶盖实际变形的位置和整体变形模式。为改进静态仿真分析方法,提出一种非线性显式计算的动态仿真分析方法,并以某乘用车为例,通过试验验证了其可靠性及有效性,为顶盖的研发设计提供了参考。